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For a long time, Tidecom has been providing innovative solutions for the wheat starch industry from a single machine to a complete process. A full understanding of the major challenges facing the wheat starch industry today. Therefore, a wealth of technical solutions have been developed for the design, construction and optimization of a complete set of multi-purpose equipment for the recovery and extraction of by-products such as wheat starch, gluten, animal feed, and even bioethanol.
System Flow Chart
Product Introduction:
At present, the two main wheat starch production technology are Martin method and tricanter method, each of which has its own advantages. The tricanter process featuring good production continuity, stable product quality and low water consumption is suitable for large-scale continuous production. Martin method has the advantages of small scale, low energy consumption, flexible production arrangement, low requirement of flour quality, and suitable for small-scale intermittent production.
In recent years, people have developed Martin method by improving the gluten washing process of the traditional method. The dough is continuously washed 7-8 times originally in the washing machine, and now it is improved to rough washing + fine washing two stages.
Compared with Martin's method, the decanter separates pentosane, C starch and other impurities as the light phase out of the system in the early stage of the production, which solves the biggest difficulty for the subsequent material treatment, so a big amount of water is saved, and almost no waste water is discharged in the whole system. In addition, continuous material processing makes no big quality difference in different batches under the condition of stable raw material quality.
Key equipment:
1. Gluten washer: key equipment in Martin Process. The dough is kneaded and washed from different directions, and the starch and gluten dissociate from each other. The process of gluten washing directly affects the quality of gluten.
2. Tricanter: key equipment in Tricanter Process. The dough is separated into A starch (heavy phase), gluten (middle phase) and pentosane (light phase) by the tricanter.
3. Centrifugal sieve: it is used to separate the fine fiber from the starch milk.
4. Hrdorcyclone unit: it is used for the refinery of the starch milk.
5. Flash dryer: for starch drying.
6. Gluten dryer: specially designed for gluten drying.
Reverse osmosis is a new membrane separation technology with pressure difference as driving force. This technology can eliminate inorganic ions, bacteria, viruses, organic matter and colloid subjects in the water. RO pure water system can significantly improve starch quality in high viscosity starch production. Besides starch production, it can be widely used in food, beverage, bio-pharmaceutical and chemical industries as well.
Multi-stage hydrocyclone unit is widely used in concentration, rinsing and refining of starch milk as key equipment for removing soluble and insoluble protein, fine fiber, sugar and etc. It realizes all-in-one functions from concentration, recovery, cleaning and fine fiber separating.
Corn starch process is a process of physical separation. The purpose to produce corn starch is to separate the non-starch substances such as protein, fiber, fat and inorganic salts and other substances existed in corn. It’s based on starch properties. Starch is undissolved in cool water. Density of starch is bigger than that of water. In the process selection, the corn starch processing mainly utilizes wet processing which main separation and twele hrydrocyclone counter current washing. The production process is fully enclosed in themal circulation. The process water is basically recycled. The process technology is mature, reliable and stable in quality.
Product Advantages 1.Combining the mature European technologies and domestic production in high standard, makes our system of the best performance-price ratio. 2.Fully closed and modular structure makes compact layout, resulting in a sharp reduction of installation time. 3.Steady running control system range from fully automatic to manual, catering to customers’ needs for various systems. 4.By utilizing 3D design software, detailed drawings can be provided for customers’ facilitated installations.
Dry Soil Remover widely used in the raw material pre-cleaning in tuber starch production. It can effectively remove the soil, sand, small stones, weeds and other impurities attached to potato, sweet potato, cassava, potato and other materials.
Application: The flash dryer is not only suitable for all kinds of tuber starch drying, but also suitable for other heat sensitive powder or flake materials that needs fast drying.
Application: The paddle washing machine is used to wash the raw material mainly in the production of starch, potato starch, etc.
The automatic control system is developed based on our equipment by SGT independently. By collecting processing parameters and displaying working-status, the system enables starch processing equipment to work efficiently under the optimum processing conditions. Long time practice has proved the high efficiency of the system.
Email : info@sgt-cn.com.cn
Skype : SGTHF003
NO. 3208-3213,TOWER C,LINBINYUAN,BINHU CBD,BINHU DISTRICT HEFEI,ANHUI PROVINCE,P.R.CHINA
Tel : +86-551-62526154
Whatsapp : +8618326052026
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